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More than just Mold Filling, Shopping Basket.

MCS was commissioned to work with a design team in order to design a shopping basket with a side cup holder.

The actual basket has bee modified in appearance to disguise the identity of the actual  basket. Although altered in appearance the simplified basket is sufficient for this discussion.

The project started with MCS performing stability simulations on preliminary models in order to insure that an empty basket would not tip over when the cup holder is in use. 

Based on the simulations, the basket material was redistributed to insure stability under heavy cup holder usage.

Flow simulations were then performed on the basket components in order to identify the position and estimate the quality of resulting weld lines.

Structural analysis were then performed and the results reviewed with the flow orientation and weld line placement under consideration. 

The results from the structural analysis were used as feedback into design modifications to affect weld line placement

As previously stated, the act of injection molding greatly influences the performance of the molded product, MCS looks at the entire situation, if commissioned to 'just' perform flow simulations, even if structural analysis is not performed, MCS will help you understand the ramifications of the selected gate locations or how the general flow conditions may affect the structural performance of the product.

 


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McFadden CAE Services.
157 Nonopoge Rd
Tel: (203) 386-8328   Fax: (203)
386-8328

mcfadden@snet.net